Create the ultimate Chopped Brisket Sandwich recipe using your Yoder Smokers YS640s Pellet Grill with ACS. This smoked brisket starts with Creekstone Farms Prime Brisket, rubbed generously with Plowboys BBQ Bovine Bold Rub and Cattleman’s Grill Lone Star Brisket Rub for a deep, peppery crust. Smoke the meat overnight at 190ºF, then finish at 275ºF until it reaches an internal temperature of 203ºF, resulting in tender, pull-apart pieces. Dice the brisket and coat it in Meat Mitch Whomp Barbecue Sauce, then layer on burger buns with creamy cheddar cheese curds and Holmes Made Dad’s Spicy Dill Pickles for a tangy crunch. Perfect for feeding four hungry guests, this recipe turns your backyard grill into a smokehouse, delivering authentic barbecue flavor with every bite.
Chopped Brisket Sandwich
Tom Jackson
Rated 5.0 stars by 1 users
Category
Beef
Cuisine
American
Servings
8
Prep Time
15 minutes
Cook Time
15 hours
Calories
502
Smoke Creekstone Farms Prime Brisket on your Yoder Smokers YS640s Pellet Grill, toss the chopped meat in Meat Mitch Whomp Barbecue Sauce, and pile it on soft buns. Topped with cheddar cheese curds and spicy dill pickles, this sandwich combines smoky richness with creamy and tangy accents.
Ingredients
- 1 each Creekstone Farms Prime Brisket (1/2 cup cooked, per sandwich)
-
Plowboys BBQ Bovine Bold Rub
-
Cattleman’s Grill Lone Star Brisket Rub
- 4 burger buns
- 1/2 cup cheddar cheese curds
-
3/4 cup Meat Mitch Whomp Barbecue Sauce
-
1/3 cup Holmes Made Dad’s Spicy Dill Pickles
Directions
Preheat your Yoder Smokers YS640s Pellet Grill to 190ºF. Trim the hard fat off the brisket.
Season the brisket first with Plowboys BBQ Bovine Bold Rub, then Cattleman’s Grill Lone Star Brisket Rub,
- Place the brisket on the grill and let smoke overnight, up to 12 hours.
In the morning, wrap the brisket first in plastic wrap, then in foil. Increase the grill temperature to 275ºF and continue cooking to an internal temperature of 203ºF and probe tender, about 3-4 more hours.
- Remove the brisket and let rest for 30 minutes.
Dice up the brisket and combine the meat together. Add enough of the Meat Mitch Whomp Barbecue Sauce to coat the chopped brisket.
- To build the chopped brisket sandwiches, start with pickles on the bottom bun. Pile on the barbecue sauce coated brisket, then nestle in the cheese curds. Top it with the top bun.

Recipe Note
Recipe Highlights and Insights
Brisket’s rich, smoky flavor and melt-in-your-mouth texture make it one of the most adaptable proteins you can master on the grill. Once you’ve got a batch of chopped brisket, you can transform it into a gooey Brisket & Cheddar Sandwich, pile it into warm tortillas for Mexican Chopped Brisket tacos, crown a baked potato with hearty Brisket Chili, or even jazz up a pizza with Barbecue Brisket Pizza. Stir it into Savory Brisket Barbecue Beans or stuff it into roasted poblanos for Chile Relleno Brisket Tacos—every dish benefits from that signature barbecue depth.
-
Brisket & Cheddar Sandwich
Reheat chopped brisket in beef stock, then top with cheese sauce and horseradish mayo on toasted brioche buns.
-
Mexican Chopped Brisket
Season chopped brisket with ancho and cumin, smoke briefly, then pile into warm corn tortillas with cilantro and lime.
-
Chile Relleno Brisket Tacos
Stuff roasted poblano peppers with chopped brisket and melty cheese, then wrap in soft tortillas for a fusion taco twist.
-
Barbecue Brisket Pizza
Spread creamy barbecue sauce on dough, top with chopped brisket and mozzarella, then grill or bake until bubbly.
-
Brisket Chili Loaded Baked Potato
Top a tender baked russet with brisket-packed chili and shredded cheddar for a hearty, comforting meal.
-
Savory Brisket Barbecue Beans
Stir chopped brisket into slow-simmered beans and barbecue sauce for a protein-rich side or main dish.
-
Classic Beef Chili with Ground Brisket
Replace ground beef with chopped brisket in your favorite chili for deeper, smoke-infused flavor.
-
Brisket Cheesesteak
Swap traditional beef for chopped brisket in a cheesesteak, piled high with onions and provolone.
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Nutrition
Nutrition
- Serving Size
- 1/4 a sandwich
- per serving
- Calories
- 502
- Fat
- 23 grams
- 30%
- Saturated Fat
- 9.5 grams
- 48%
- Cholesterol
- 100 milligrams
- 33%
- Sodium
- 820 milligrams
- 34%
- Carbs
- 35 grams
- 13%
- Fiber
- 1 grams
- 4%
- Sugar
- 16 grams
- Protein
- 35 grams
- 70%