Salt and pepper is one of the most timeless flavor combinations in all of barbecue, and when applied to a Boston pork shoulder with intention, it produces something truly special. This recipe starts by carefully trimming the pork butt — cleaning the natural crevice near the blade bone, rounding sharp edges to protect the foil wrap, and scoring the fat cap into a tight grid pattern that renders down into golden little pockets of fat distributed throughout the final pull.
The result is juicy, bark-forward pulled pork that's as at home on a sandwich as it is in tacos, pasta, or curry — a true blank-canvas BBQ staple.
What You'll Love About This Recipe
- Deeply peppery bark with pockets of rendered fat in every bite
- Overnight smoke method — set it at 200°F, go to sleep, wake up to perfect bark
- Versatile flavor base that works in tacos, pasta, sandwiches, curry, and more
- Scored fat cap technique delivers golden bursts of fat throughout the pull
- No guesswork finish — the blade bone tells you exactly when it's done
- Kozlik's Market Mustard binder adds a subtle tang that layers into the crust
Overnight Smoked Salt & Pepper Pulled Pork on the Pellet Grill
Rated 5.0 stars by 1 users
Category
Pork
Cuisine
American BBQ
Servings
14
Prep Time
30 minutes
Cook Time
12 hours
Calories
540
Bold bark, tender meat, and a peppery crust that holds up in any dish. This overnight-smoked Salt & Pepper Pulled Pork from Chef Tom is the one recipe that turns into a week of great meals.
Ingredients
-
Boston pork butt (bone-in, approximately 8–10 lbs)
-
3–4 tbsp Kozlik's Market Mustard
-
4–6 tbsp Cattleman's Grill Lone Star Brisket Rub
-
1/3 to 1/2 cup Cattleman's Grill Pit Fire Hot Sauce
-
Heavy-duty aluminum foil (several sheets)
-
Kozlik's Triple Crunch Mustard
-
Your favorite BBQ sauce
Pork
Seasoning & Binder
Wrap
Optional for Serving
Directions
- Start by placing the pork butt
fat-cap-side down on your work surface. Locate the natural crevice near the
blade bone and begin separating it by hand, then follow the bone with your
knife, cutting down until you can see the pink of the fat cap on the opposite
side — that tells you you've gone far enough. Work your knife under the surface
tissue and trim away anything you won't want to eat. If your knife is digging
into meat, adjust your angle rather than forcing it.
- With the crevice cleaned out, flip
the pork over and look at the fat cap. You'll leave the fat cap on — it's an
important part of this cook — but you need to score it. First, round out any
hard fat around the money muscle and knock down any sharp corners or edges on
the outside of the shoulder. Sharp edges will catch bark and punch through your
foil during the wrap, which means lost juice. Take a minute to round them out
now and you'll thank yourself later.
- For the score, press your knife
down through the surface fat and the false cap beneath it, going all the way
down to the bottom layer of fat — about a quarter-inch deep. Make your cuts
fairly small and tight, then go back across from the opposite direction so they
separate into a grid. When the fat renders during the cook, those little
squares will melt down into golden pockets of fat distributed throughout the
pulled pork. As a bonus, the grid opens up space for seasoning to work down
into the meat.
- Now to season. You'll start on the
non-fat-cap side since you'll be cooking fat-cap-up first. Apply a good coat of
Kozlik's Market Mustard — not just as a binder, but for the tang it brings to
the final product. Work it into the crevice you just cleaned out, then coat the
sides. Apply Cattleman's Grill Lone Star Brisket Rub generously. This rub runs
salt and pepper as its main components, with roasted garlic and celery seed in
support — it's a solid, versatile flavor base that won't pull the pork in any
particular direction but tastes fantastic on its own. Be liberal with the
seasoning; there's a lot of meat here and it all gets mixed together at the
end.
- Preheat your Yoder Smokers YS640s
Pellet Grill to 200°F. Place the pork butt fat-cap-side up on the second shelf
and let it smoke overnight. At 200°F, it will never overcook — the temperature
is simply too low for that — but it will slowly develop an incredible bark.
You're looking at 8 to 12 hours depending on your specific shoulder. When you
check in the morning, look at the color first: you want a dark, rich mahogany
bark on the surface. Use the internal temperature as a reference — somewhere
around 170°F signals it's time to wrap.
- Remove the pork from the grill and
flip it fat-cap-down into a nest of foil. Pour a third to a half cup of
Cattleman's Grill Pit Fire Hot Sauce over the top. This is not a spicy hot
sauce — it's built on aged cayenne peppers and vinegar, so what it contributes
is tang and basting action as the pork braises. As the cook continues, the
sauce will melt down, mix with the rendered fat and meat juices in the bottom
of the foil, and baste the underside of the shoulder continuously. Wrap the
pork tight in several layers of heavy-duty foil, going soft on the corners —
those edges are the most likely spots for the bark to poke through.
- Raise the grill temperature to
300°F and return the wrapped pork to cook for several more hours. The target
internal temperature is 205°F, but don't pull it on temperature alone. The real
signal is the blade bone: when you can grab it and slide it out cleanly with
little resistance, the pork is done. Let it rest briefly — the juice isn't
going anywhere since it's all staying in the foil — then pour that liquid back
over the meat as you shred. You'll have peppery bark pieces, juicy interior
meat, and those rendered fat squares all working together. Mix them through and
you're set.
Recipe Note
Recipe FAQ
Why smoke the pork butt at 200°F overnight instead of a higher temperature?
At 200°F, the pork can never overcook — the temperature is simply too low. You get all the time you need to build a deep, dark bark without any stress. Whether it's 8 hours or 12, it'll be ready when it's ready. It's the ultimate hands-off approach for a big cook.
Why score the fat cap instead of just trimming it off?
Leaving the fat cap on and scoring it into a tight grid serves two purposes. First, it keeps the fat cap intact so it can render down and baste the meat during the cook. Second, when those scored squares of fat melt down, they break apart into little pockets of rendered fat that distribute throughout the pulled pork — giving you a burst of richness in every bite.
The Pit Fire Hot Sauce is in the wrap — does it make the pulled pork spicy?
No. Cattleman's Grill Pit Fire Hot Sauce is built on aged cayenne peppers and vinegar. In the wrap, its job is to add tang and provide a braising liquid that bastes the underside of the pork as it cooks in its own juices. It contributes acidity and depth, not heat. Chef Tom notes his kids have been eating it for a week.
How do I know when the pulled pork is actually done?
Temperature (205°F internal) is a good reference, but the blade bone is the real indicator. When you can grip the bone and slide it out cleanly with little resistance, the pork is done. If it holds on, give it more time. A clean bone pull means every muscle in that shoulder has broken down properly.
Why does this recipe use a brisket rub on pork?
Cattleman's Grill Lone Star Brisket Rub just happens to be the right profile — salt, pepper, roasted garlic, and celery seed. Those flavors don't pull the pork in any single direction, which is exactly the point. The goal is a neutral but bold base that lets you use the pulled pork in tacos, pasta, curry, sandwiches, and more without any single seasoning fighting the dish.
How long should I let the pulled pork rest before shredding?
A brief rest is fine, but it's not as critical as with other cuts. Since you're unwrapping the pork right into the foil with all its collected juices, those juices go straight back into the meat when you shred and toss. You won't lose moisture the way you might with a sliced cut.
Recipe Highlights & Insights
Overnight smoke method: 200°F is the key — low enough that bark develops without any risk of overcooking, and compatible with a full night's sleep.
Scored fat cap technique: A tight crosshatch grid creates small squares of fat that render into the pulled pork, delivering richness throughout rather than just across the top.
Blade bone doneness indicator: More reliable than temperature alone — when the bone slides out cleanly, every muscle in the shoulder has fully broken down.
Vinegar-forward wrap liquid: Pit Fire Hot Sauce in the wrap adds acidity that balances the fat and creates a braising environment rather than just steaming.
Two-phase cook structure: Low overnight smoke at 200°F builds bark, then foil wrap at 300°F finishes the braise efficiently without over-smoking.
Versatility is the core concept: A salt-and-pepper flavor base with neutral supporting notes means this pulled pork works across tacos, pasta, curry, breakfast burritos, nachos, and more.
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Nutrition
Nutrition
- Nutrition Serving Size
- 10 oz
- per serving
- Calories
- 540
- Carbs
- 3 grams
- 1%
- Cholesterol
- 160 milligrams
- 53%
- Fat
- 34 grams
- 44%
- Protein
- 44 grams
- 88%
- Saturated Fat
- 12 grams
- 60%
- Sodium
- 720 milligrams
- 31%
- Sugar
- 1 grams