Experience the bold flavors of this Chopped Italian Sandwich, crafted for grill enthusiasts who appreciate authentic Italian meats. Using the Yoder Smokers YS640s pellet grill and griddle attachment, you’ll crisp layers of salami, pepperoni, and deli ham until perfectly warmed. Fresh provolone cheese, crunchy romaine lettuce, and ripe tomato are finely chopped together and seasoned with Cattleman’s Grill Italiano Seasoning for a genuine Italian taste. The mixture is then stuffed into hollowed-out Italian bread, ensuring every bite is loaded with smoky, savory goodness. A final drizzle of Texas Olive Ranch Balsamic Vinegar adds a bright, tangy finish that complements the rich, meaty filling.
Easy Recipe for Chopped Italian Sandwich
Tom Jackson
Rated 5.0 stars by 1 users
Category
Pork
Cuisine
American
Servings
8
Prep Time
10 minutes
Cook Time
5 minutes
Calories
407
This grilled Italian sandwich recipe on the Primo Oval X Large Charcoal All-in-One features crisped salami, pepperoni, and provolone, all mixed with fresh Romaine and tomato. A drizzle of Texas Olive Ranch Balsamic Vinegar adds the perfect sweet and tangy finish.
Ingredients
- 4 oz salami
- 4 oz pepperoni
- 4 oz deli ham
- 4 oz provolone cheese
- 2 cups romaine lettuce, chopped
- 1 cup tomato, sliced
- 1/4 cup mayonnaise
-
1 tbsp Cattleman’s Grill Italiano Seasoning
-
1 tbsp Texas Olive Ranch Balsamic Vinegar
-
french bread loaf
Directions
- Preheat your Yoder Smokers YS640s to 425ºF set up for indirect grilling with the Yoder Smokers Griddle installed over the fire box.
- Place the meats on the griddle and cook to crisp and warm, briefly.
- Place the meats on your cutting board and add the provolone, lettuce and tomato. Chop until finely chopped.
Add the Cattleman’s Grill Italiano Seasoning, mayonnaise, a drizzle with Texas Olive Ranch Balsamic Vinegar and mix to incorporate.
Slice the bread from the top and hollow out the inside. Stuff with the mixture. Slice into 6-8 pieces and serve fresh.

Recipe Note
Recipe Highlights and Insights:
Chopped-style sandwiches have been part of American cuisine since the 1930s, when Pat Olivieri invented the Philadelphia cheesesteak by grilling thinly sliced beef and onions on a hoagie roll—and later adding cheese for extra flavor and balanced bites (sauceandbites.com).
By the 1990s, New York City bodegas introduced the chopped cheese sandwich, combining ground beef, onions, and melted cheese on a hero roll; it remained an affordable local favorite until upscale venues began selling pricier versions in the 2010s.
In the early 2020s, the chopped Italian sandwich built on Italian-American deli traditions by mixing chopped salami, pepperoni, ham, provolone, lettuce, tomato, and seasonings, then stuffing everything into a sub roll. This method ensures each mouthful blends meats, vegetables, and tangy dressing. The trend went viral on TikTok in March 2023 (tastingtable.com), driving a sharp spike in Google searches for “chopped Italian sandwich” that spring.
Recipe engagement—saves, comments, and shares—increased over 200 percent in early 2023 versus 2022, reflecting sustained home-cook interest. Check out our full Chopped Italian Sandwich recipe or browse other popular recipes on All Things Barbecue.
Nutrition
Nutrition
- Serving Size
- 1 sandwich slice (approx. 1/8 of the filled loaf)
- per serving
- Calories
- 407
- Carbs
- 31.6 grams
- 11%
- Cholesterol
- 72 milligrams
- 24%
- Sodium
- 80635 milligrams
- Sugar
- 1.1 grams
- Fat
- 23 grams
- 30%
- Saturated Fat
- 8.3 grams
- 42%
- Fiber
- 1.7 grams
- 6%
- Protein
- 18 grams