DCS 42″ Insulated Jacket — Frequently Asked Questions
What is the DCS 42″ Insulated Jacket?
The DCS 42″ Insulated Jacket is a stainless steel liner designed to allow you to install a 36″ DCS gas grill (plus a 6″ storage attachment) into an enclosure built with combustible materials. It acts as a heat barrier and ensures safe island installation.
What are the materials and dimensions?
• Material: 304 stainless steel, designed for durability and heat resistance.
• Outer dimensions: ~ 47.75″ W × 11.13″ H × 23.75″ D
• Cut-out / interior (island opening) dimensions: 47 13/16″ W × 11 1/8″ H × 23 3/4″ D
• Requires bottom support for secure installation.
How do I install and use the insulated jacket?
1. Build an island or enclosure with combustible framing; leave the specified cut-out opening matching the jacket’s cutout size.
2. Install a stable bottom support to carry the weight of the jacket (and grill above).
3. Slide the insulated jacket into the cut-out, aligning front and sides flush.
4. Finish the fascia or exterior materials flush to the jacket edges.
5. Then place the gas grill head inside the insulated jacket, ensuring proper clearances and venting as specified by DCS.
6. The insulated jacket prevents heat transfer to surrounding combustible materials and helps compliance with installation codes.
What are the advantages and limitations?
Advantages:
• Enables installation in cabinets or islands made from combustible materials by providing thermal protection.
• Matches the appearance of high-end grills using stainless steel construction for a seamless look.
• Designed specifically by DCS for compatibility with certain grill models, which helps maintain manufacturer’s warranty and safety compliance.
Limitations / cautions:
• The insulated jacket must have a properly engineered bottom support — you cannot rely on just the enclosure framing.
• It only fits the matching grill + storage configuration (36″ grill + 6″ storage attachment in this case). Attempting mismatch sizes may lead to improper fit or safety issues.
• As with any stainless finish, over time you may see discoloration, minor surface staining, or oxidation depending on the outdoor environment.
• Installation requires precision (cut-out tolerances, alignment) — errors may cause clearance or ventilation problems.
• The insulated jacket adds bulk and weight; your island framing must be designed to support it plus the grill load.
